{"id":1740,"date":"2025-11-25T10:05:02","date_gmt":"2025-11-25T10:05:02","guid":{"rendered":"https:\/\/qubiqa.com\/chsystem2\/?page_id=1740"},"modified":"2026-11-12T12:35:23","modified_gmt":"2026-11-12T12:35:23","slug":"simulation-and-digital-twin","status":"publish","type":"page","link":"https:\/\/qubiqa.com\/chsystem2\/digitalization\/simulation-and-digital-twin\/","title":{"rendered":"Simulation and digital twin"},"content":{"rendered":"\t\t
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Simulation and digital twin <\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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Using digital technologies to evaluate the logic of our automation solution, simulation and emulation are employed.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Simulation and emulation are important tools for Qubiqa because they allow our engineers and designers to test and evaluate the performance of a machine before it is built.<\/p>

This can shorten the time and expense involved in creating and testing prototypes, assist in detecting and fixing design flaws, and optimize the design for effectiveness and efficiency.<\/p>

Both simulation and emulation can be used to optimize the design of a machine, reduce the time and cost of prototyping and testing, and improve the reliability and performance of the final product. They can also be used to train operators and maintenance personnel, as well as to develop and test control systems and software.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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What's the difference?<\/h1>\t\t\t\t<\/div>\n\t\t
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Simulation<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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With virtual PLC<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Simulation involves creating a virtual model of a machine or system and using computer software to simulate its operation and performance under different conditions. This can be used to test and optimize the design, as well as to predict how the machine will perform in the real world.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Emulation<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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With hardware PLC<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Emulation involves creating a model of a machine or system using hardware components, such as microcontrollers and sensors, that can be controlled and monitored using computer software. This allows engineers to test and debug the machine in a controlled environment, as well as to evaluate its performance under different operating conditions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Potential benefits of simulation and emulation<\/h2>\t\t\t\t<\/div>\n\t\t
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Earlier design validation<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Identify potential system and software issues before installation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Software and logic testing<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Test PLC programs, control sequences and selected interfaces against the virtual system.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Capacity and flow analysis<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Explore throughput, buffers, routing and potential bottlenecks.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Virtual FAT preparation<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Prepare and carry out selected test scenarios before the complete physical system is available.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Operator training<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Use the virtual environment to support training in normal operation and selected failure scenarios.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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More prepared commissioning<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Bring additional system knowledge into physical testing, installation and commissioning.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Machinery<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Customers often have specific requirements for the programming, operation and safety functions of the machinery we deliver.<\/p>

Emulation allows relevant software, control sequences and interfaces to be tested before installation. The virtual environment can also support training when it accurately represents the functions and scenarios being trained.<\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Conveyor system<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Simulation\/emulation can be particularly useful for testing conveyor systems because it allows engineers to test the system’s behavior under a wide range of conditions and scenarios without setting up all of the components for a physical FAT.<\/p>

Emulation can also be useful for identifying and troubleshooting problems with the conveyor system, as it allows engineers to simulate and analyze the system’s behavior in detail, helping them to identify the root cause of any issues and develop solutions to fix them. In this specific case we actually both had a virtual as well as a physical FAT.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Some things must be tested physically<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Not every aspect can be reproduced accurately in a virtual environment. Material behaviour, slippage, foils, mechanical interactions and selected safety functions may still require physical testing.<\/p>

Physical FAT and validation therefore remain essential parts of the project. Simulation and emulation provide additional knowledge before the physical test, but do not replace it.<\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Want to understand more before you build?<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Talk to Qubiqa about how simulation and emulation can support system design, software testing, production-flow analysis and preparation for physical validation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tRead more about digitalization<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tRead more about smart interfaces<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tRead more about remote assistance<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tQubiqa as your partner<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Installed worldwide<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Global experience, local understanding<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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We have delivered automation and material handling solutions to production sites across the world.<\/p>

Our international experience gives us insight into different production environments, requirements and ways of working.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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80+<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Years of experience<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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In insulation automation and logistics<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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55+<\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Years og experience<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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In converting automation and logistics<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Simulation and digital twin Using digital technologies to evaluate the logic of our automation solution, simulation and emulation are employed. Simulation and emulation are important tools for Qubiqa because they allow our engineers and designers to test and evaluate the performance of a machine before it is built. This can shorten the time and expense […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":1706,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1740","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/pages\/1740","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/comments?post=1740"}],"version-history":[{"count":34,"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/pages\/1740\/revisions"}],"predecessor-version":[{"id":3767,"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/pages\/1740\/revisions\/3767"}],"up":[{"embeddable":true,"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/pages\/1706"}],"wp:attachment":[{"href":"https:\/\/qubiqa.com\/chsystem2\/wp-json\/wp\/v2\/media?parent=1740"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}